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During a leak test, a sealed tank is subjected to a set pressure, and any deviation from that pressure is carefully monitored The larger the test volume to slower the pressure will drop for a given leak. An unexpected rise in pressure within the tank under test suggests that factors beyond the intentional pressurization are at play
These factors often involve changes in temperature or the introduction of additional volume into the closed system By comparison a leak test specification that specifies a pressure drop is masked from the leak site by variations in test volume This means that changes in temperature, test part volume, and number of moles of a gas can affect the part's pressure during leak testing.
Or test design can result in false leaks and false passes
You need to make sure your test bench, fixturing, and sealing are a the first step is to choose the right leak test method for your part characteristics and specifications, then you design the right mechanics around it, considering the sealing, pressure, fixturing, and environment. During a leak test, several factors can contribute to an unexpected pressure increase within the tank, including the influence of ambient temperature, which often makes the fluid inside the tank to expands. This heat can affect test results, so you should increase cycle time to wait for the heat to dissipate before measuring a pressure drop Device sensitivity the leak testing equipment you use needs to have enough sensitivity and be calibrated to measure at least 100 times better than the reject rate for which you are testing.
There are several errors that you may encounter during the pressure leak test of your products We will mention them, illustrating the problems to medium to long term Below we will mention some of them, illustrating the problems to medium to long term 1) using the wrong leak detection method determining whether a leak test or leak detection method for a particular application is suitable is.
A chief goal when it comes to optimizing any leak test is to ensure if the cycle time of the test can keep up with the pace of production
One factor in optimizing the test so that it can cycle as many parts as quickly as possible with an acceptable range of repeatability and reliability is test pressure Consider the following factors when identifying proper test pressure for your leak test. The system shall be subjected to sensitive leak test Miscellaneous leak test requirements pressure must be held a minimum of 10 minutes, and then may be reduced to the design pressure and held for such time as necessary to examine all of the joints for leakage
All joints and connections shall be examined for leaks during the test.
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